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Troubleshooting and Service Teledyne API T802 Paramagnetic O
2
Analyzer Operation Manual
204
In general, flow problems can be divided into three categories:
Flow is too high
Flow is greater than zero, but is too low, and/or unstable
Flow is zero (no flow)
When troubleshooting flow problems, it is crucial to confirm the actual flow rate
without relying on the analyzer’s flow display. The use of an independent,
external flow meter to perform a flow check as described in Section 10.3.4 is
essential.
The flow dia
grams
found in a variety of locations within this manual depicting
the T802 in its standard configuration and with options installed, can help in
trouble-shooting flow problems. For your convenience the diagrams are collected
here.
11.3.1. T802 INTERNAL GAS FLOW DIAGRAMS
Figure 11-5: T802– Basic Internal Gas Flow
07275B DCN6418
- MODEL T802 1
- PARAMAGNETIC OXYGEN ANALYZER 1
- SAFETY MESSAGES 5
- CONSIGNES DE SÉCURITÉ 6
- WARRANTY 7
- ABOUT THIS MANUAL 9
- REVISION HISTORY 10
- TABLE OF CONTENTS 11
- LIST OF FIGURES 14
- LIST OF TABLES 15
- LIST OF APPENDICES 16
- PART I 17
- 1.1. T802 OVERVIEW 19
- 1.2. FEATURES 19
- 1.3. OPTIONS 20
- 2.2.2. EMC 24
- 2.2.1. SAFETY 24
- GETTING STARTED 25
- 3.2. INSTRUMENT LAYOUT 27
- Sample gas 32
- Span gas 32
- Calibration gas 32
- Zero air 32
- 3.3. CONNECTIONS AND SETUP 34
- A1 36
- 2 A3 A4 36
- VOLTAGE OUTPUTS 37
- Power Supply 40
- “ALARM 1” RELAY 41
- “ALARM 4” RELAY 42
- ETHERNET CONNECTION 42
- USB OPTION CONNECTION 42
- RS-232 CONNECTION 42
- RS-232 port 47
- 3.3.2. PNEUMATIC CONNECTIONS 48
- CALIBRATION 54
- 3.4.2. FUNCTIONAL CHECKS 56
- 3.4.3. INITIAL CALIBRATION 57
- 3.4.3.3. SET O 61
- SPAN GAS CONCENTRATION 61
- SECTION II 63
- OPERATING INSTRUCTIONS 63
- BASIC OPERATION 65
- MODE EXPLANATION 66
- 4.2. SAMPLE MODE 67
- 4.4. SETUP MODE 69
- SETUP MENU 71
- CONFIGURATION 72
- CONCENTRATION 73
- 5.4.3. REPORTING RANGE MODES 74
- FEATURE 79
- MPORTANT 81
- INTERNAL CLOCK 83
- 5.7.2. INET (ETHERNET) 86
- 5.9.1. SIGNAL I/O 92
- 5.9.2. ANALOG OUTPUT 93
- AIO Configuration Submenu 94
- 07275B DCN6418 100
- Analyzer Operation Manual 101
- - GENERAL SAFETY HAZARD 102
- EXIT discards the new 108
- ENTR accepts the 108
- 5.9.7. AIN CALIBRATION 109
- (volts) 110
- Units and whether to display 110
- To enable either of the O 112
- TESTING 115
- 6.2.2. COM PORT BAUD RATE 118
- 6.2.3. COM PORT TESTING 119
- LED FUNCTION 120
- 6.5.1. MODBUS SETUP 128
- 6.5.2. HESSEN 130
- O2, 0, 110, REPORTED 134
- CO2, 0, 111, REPORTED 134
- O2 CONC ALARM 2 137
- CO2 CONC ALARM 1 137
- O2 CONC ALARM 1 137
- CO2 CONC ALARM 2 137
- 7.1. DAS STRUCTURE 141
- 7.1.2. DEFAULT DAS CHANNELS 142
- IMPORTANT 143
- FUNCTION 145
- 7.1.4 then press: 154
- REMOTE OPERATION 162
- 8.2. INTERACTIVE MODE 163
- 8.3. REMOTE ACCESS BY MODEM 166
- 07275A (DCN6005) 165 167
- 07275A (DCN6005) 167 169
- CALIBRATION PROCEDURES 171
- 9.1. BEFORE CALIBRATION 172
- 07275A (DCN6005) 175 177
- SUBSYSTEMS 178
- 9.4.2. FLOW CALIBRATION 180
- SENSOR 181
- 9.5.3. ACTIVATE CO 182
- SENSOR STABILITY FUNCTION 182
- 9.5.4. CO 183
- ZERO/SPAN CALIBRATION: 183
- PART III 185
- MAINTENANCE AND SERVICE 185
- 184 07275A (DCN6005) 186
- 10.1. MAINTENANCE SCHEDULE 187
- 186 07275A (DCN6005) 188
- O2 ZERO CAL 190
- SPAN CAL 190
- ZERO CAL 190
- 10.2. PREDICTIVE DIAGNOSTICS 191
- 10.3. MAINTENANCE PROCEDURES 191
- HAZARD 193
- CAUTION 194
- GENERAL SAFETY HAZARD 194
- TROUBLESHOOTING AND SERVICE 197
- 11.2.1. CPU STATUS INDICATOR 204
- Motherboard 204
- CPU Status LED 204
- 11.4. CALIBRATION PROBLEMS 209
- 11.6. SUBSYSTEM CHECKOUT 211
- 11.6.3. I 212
- 11.6.5. LCD DISPLAY MODULE 212
- 11.6.6. RELAY BOARD 213
- 11.6.7. SENSOR ASSEMBLY 213
- 11.6.9. MOTHERBOARD 214
- 11.6.10. CPU 215
- 11.7. REPAIR PROCEDURES 217
- ATTENTION 218
- 11.8. FAQ’S 219
- 11.9. TECHNICAL ASSISTANCE 220
- PRINCIPLES OF OPERATION 221
- 12.2. NDIR MEASUREMENT OF CO 223
- 12.3. PNEUMATIC OPERATION 224
- 12.4. FLOW RATE CONTROL 226
- 12.4.2. PARTICULATE FILTER 227
- 12.4.3. PNEUMATIC SENSORS 227
- 12.5. ELECTRONIC OPERATION 228
- Optional 229
- Current 229
- 12.5.4. RELAY BOARD 231
- ELECTRICAL SHOCK HAZARD 232
- 12.5.4.1. STATUS LEDS 233
- 12.5.5. HEATER CONTROL 234
- 12.5.6. MOTHERBOARD 234
- (when optional CO2 237
- 12.5.8. SOFTWARE OPERATION 239
- 12.5.9. ADAPTIVE FILTER 239
- 10-25% RH 242
- Wrist Str 244
- Protective Mat 244
- Ground Point 244
- MAINTENANCE 246
- CAUTION – ESD HAZARD 248
- GLOSSARY 249
- Go to iDAS 256
- Menu Tree 256
- SECONDARY SETUP 256
- (DAS) 257
- Go to Menu Tree 258
- COMM / Hessen 258
- PASSDAS RNGE CLK 259
- “00000000 ” 266
- Signal Name Bit or Channel 273
- Description 273
- Table A-6: DAS Parameters 277
- Name Description Units 277
- APPENDIX B - Spare Parts 285
- T80XSparePartsList 287
- Appendix C 291
- T80X, M80XE 291
- T80X Interconnect List 295
- TELEDYNE 297
- GUI Interface 307
- Mode R32 R45 309
- Default A A 309
- MBUS B B 309
- From ICOP CPU 311
- To LCD Display 311
- DCN:6092 312
- Auxiliary I/O Board (USB) 313
- Auxiliary I/O Board (ADC) 314
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